Bourbon BBQ Bacon Cheeseburger Meatball Subs

These Bourbon BBQ Bacon Cheeseburger Meatball Subs are the perfect way to combine all your favorite flavors into one delicious sandwich. Imagine juicy meatballs packed with cheeseburger goodness, crispy bacon,…

By Willow • November 23, 2025 • Reading time: 6 min

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These Bourbon BBQ Bacon Cheeseburger Meatball Subs are the perfect way to combine all your favorite flavors into one delicious sandwich. Imagine juicy meatballs packed with cheeseburger goodness, crispy bacon, and a touch of smoky bourbon BBQ sauce that ties everything together. The soft sub roll soaks up all those tasty juices, making each bite mouthwatering and satisfying.

I love making these for casual get-togethers or a weekend dinner because they’re a total crowd-pleaser. The mix of smoky bacon and tangy BBQ sauce instantly brings a smile, and the melted cheese inside the meatballs adds that gooey, comforting touch. I usually like to toast the rolls just a bit so they get a little crispy on the outside but still soft inside—that little texture contrast makes them even better.

Serving these subs up with some simple sides like crisp pickles or a fresh salad makes for a complete and easy meal that feels special without a lot of fuss. Whenever I make these, everyone always asks for seconds, and sometimes I catch myself sneaking a bite before they even hit the table. They’re just that good and a fun twist on classic cheeseburgers you won’t want to miss!

Key Ingredients & Substitutions

Ground Beef: I use 80/20 for a good balance of flavor and juiciness. If you want leaner meat, try 90/10 but the meatballs might be a little drier.

Bacon: Crispy bacon adds a smoky crunch. Turkey bacon works if you want less fat, but regular bacon gives the best flavor.

Cheddar Cheese: Sharp cheddar melts great inside the meatballs. You can swap with Monterey Jack or even mozzarella for a milder taste.

Bourbon BBQ Sauce: This is the star for smoky-sweet flavor. If you don’t have bourbon, use a smoky chipotle BBQ sauce or add a splash of apple cider vinegar to add tang.

Sub Rolls: I like soft hoagie-style rolls that soak up the sauce. If you’re out, try slider buns to make smaller, fun-sized subs.

How Do I Make Juicy Meatballs That Don’t Fall Apart?

Mixing and shaping meatballs is key to perfect texture. Follow these tips:

• Use a gentle hand when mixing ingredients—mix just until combined to avoid tough meatballs.
• Add breadcrumbs and an egg—they help bind everything together and keep the meatballs moist.
• Roll meatballs evenly (about 1.5 inches) so they cook uniformly.
• Bake at a steady temperature (400°F) to brown while keeping insides juicy.
• Don’t overcrowd the pan; leave space between meatballs for even cooking.

Following these steps gives you tender, flavorful meatballs that hold up well in the sub and taste great with the BBQ sauce.

Equipment You’ll Need

• Baking sheet – perfect for cooking the meatballs evenly in the oven.
• Mixing bowl – large enough to combine all your meatball ingredients with ease.
• Spoon or your hands – to mix and shape the meatballs gently without overworking the meat.
• Skillet or grill pan – for toasting the sub rolls to a golden, crispy finish.
• Tongs – handy for tossing the meatballs in bourbon BBQ sauce without breaking them.

Flavor Variations & Add-Ins

• Swap ground beef for ground turkey or chicken for a lighter version while keeping the BBQ flavor.
• Mix in diced pickles or jalapeños in the meatballs for an extra tangy or spicy kick.
• Use pepper jack cheese inside the meatballs to add a creamy, spicy twist.
• Add sautéed mushrooms or bell peppers on top for more veggies and texture in your subs.

Bourbon BBQ Bacon Cheeseburger Meatball Subs

Ingredients You’ll Need:

For the Meatballs:

• 1 lb ground beef (preferably 80/20)
• 1/4 lb bacon, cooked and crumbled
• 1 cup shredded cheddar cheese (or sharp cheddar)
• 1/4 cup breadcrumbs
• 1 large egg
• 2 cloves garlic, minced
• 1 tbsp Worcestershire sauce
• 1 tsp smoked paprika
• Salt and pepper to taste

For the Subs:

• 4-6 sub sandwich rolls (hot dog or hoagie rolls)
• 2 tbsp olive oil or butter (for toasting rolls)
• 1 cup bourbon BBQ sauce (store-bought or homemade)
• 1/4 cup finely diced red onion
• 1/4 cup finely chopped lettuce

How Much Time Will You Need?

This recipe takes about 10 minutes to prep, 15-18 minutes to bake meatballs, and around 5 minutes to toast the rolls and assemble, for a total of about 30-35 minutes. Quick and super tasty!

Step-by-Step Instructions:

1. Make the Meatballs:

Preheat the oven to 400°F (200°C). In a large bowl, gently mix together ground beef, crumbled bacon, shredded cheddar, breadcrumbs, egg, garlic, Worcestershire sauce, smoked paprika, salt, and pepper. Shape the mixture into 1.5-inch meatballs and place them spaced out on a greased or parchment-lined baking sheet.

2. Bake the Meatballs:

Bake the meatballs for 15-18 minutes until cooked through and nicely browned. For an extra touch, broil for 1-2 minutes to caramelize the tops.

3. Prepare the Rolls and Sauce:

While meatballs bake, brush your sub rolls with olive oil or butter and toast them in a skillet or oven until golden and slightly crispy. Toss the cooked meatballs in bourbon BBQ sauce until evenly coated.

4. Assemble the Subs:

Spread some shredded cheddar cheese on the bottom of each toasted sub roll, then add a handful of chopped lettuce and diced red onion. Place 4-5 saucy meatballs on top, drizzle with extra bourbon BBQ sauce, and serve immediately. Enjoy!

Can I Use Frozen Meatballs for This Recipe?

Yes! Just make sure to fully thaw frozen meatballs in the fridge overnight before tossing them in the bourbon BBQ sauce and assembling your subs. This helps ensure even heating and the best texture.

What Can I Substitute for Bourbon BBQ Sauce?

If you don’t have bourbon BBQ sauce, use your favorite smoky BBQ sauce or mix regular BBQ sauce with a splash of bourbon or apple cider vinegar for that tangy kick. You can also add a bit of smoked paprika or chipotle powder for extra depth.

How Should I Store Leftovers?

Keep any leftover meatball subs in an airtight container in the fridge for up to 3 days. Reheat gently in the oven or microwave, adding a little extra BBQ sauce or cheese to keep things moist.

Can I Make These Ahead of Time?

Absolutely! Prepare the meatballs and sauce ahead, refrigerate separately, and toast the rolls just before serving to keep them fresh and crispy. Assemble the subs when ready to eat for the best flavor.